Liquid Packaging Line Integration Experience
Proof of execution—delivered inside real production environments. From liquid filling systems, capping systems, and process infrastructure to full facility buildouts, we take responsibility from scope definition through commissioning, training, and ongoing performance support.
Major CPG Facility Build-Out & Operational Relocation — Southern California
Multi-million-dollar design-build execution for a major CPG brand, delivered under aggressive timelines with zero production downtime.
Scope & Execution
- New facility build-out including restrooms, office space, employee areas, and production spaces
- Major utilities infrastructure: electrical distribution, compressed air, and process utilities
- Design, integration, and commissioning of five integrated liquid packaging lines
- Staggered relocation of an active operation with same-day go-live to minimize downtime
- Project management across engineering, OEMs, trades, and field execution
- Compliance, permitting, and coordination with city and county agencies
Commissioning, Training & Ongoing Support
- Full line commissioning and ramp-to-rate support under live production conditions
- Operator, maintenance, and supervisory training aligned to staffing model and production mix
- Structured service packages (monthly, quarterly, or on-demand)
- Retraining and onboarding support for new personnel
- Preventative maintenance planning and execution
- Line optimization and performance tuning to sustain target throughput and uptime
Operating Constraints
- Live production environment with business-critical uptime requirements
- Compressed schedules driven by commercial demand
- Coordination across multiple OEMs, inspectors, and internal stakeholders
Outcome
Measured in operational terms.
- Seamless transition into the new facility with no extended downtime
- Production lines live on schedule and operating at target throughput
- Repeatable changeovers supported by training and structured service
- Scalable infrastructure positioned for future expansion
Edible Oils Facility Retrofit, Tank Farm, and High-Speed Packaging Integration — Southern California
Multi-million-dollar facility retrofit and process/packaging build-out delivered under city and health department oversight, including certifications and end-to-end commissioning support.
Scope & Execution
- Design and integration of three high-speed packaging lines (engineering-led, integration-first)
- 80,000-gallon bulk liquid storage, processing, and transfer operation (tank farm + routing)
- Facility retrofit and build-out including an enclosed hygienic production area / clean-room build-out, restrooms, offices, and employee areas
- Full electrical utility design and build-out (distribution, drops, integration-ready infrastructure)
- Full pneumatic system design and build-out (compressed air architecture and distribution)
Compliance & Certifications
- City approvals and Building & Safety coordination
- Health Department approvals and inspections
- ANSI compliance pathway
- NSF and UL certification coordination
Integration Model
- Flowtek Process Systems (bulk storage / process / transfer)
- Flowtek Liquid Filling Systems (packaging lines)
- Flowtek North America (overall integration, execution, and commissioning ownership)
Commissioning, Training & Support
- Full commissioning and ramp-to-rate support
- Operator and maintenance training aligned to production mix
- Ongoing support packages (monthly / quarterly / on-demand) for preventative maintenance, retraining / onboarding, and line optimization to sustain target throughput and uptime
Outcome
- Certified, compliant, integration-ready operation
- Stable production performance and scalable infrastructure for expansion
Additional Relevant Experience
Selected examples reflecting the environments we operate in and the scope we routinely execute—from liquid filling equipment manufacturing and process system integration to commissioning, industrial contracting, and sustained performance support.
Multi-Year Automation Scale-Up — Contract Manufacturing
Partnered with a contract manufacturer new to automation to define requirements, install multiple high-speed packaging lines, and support training and operational scaling through sustained engagement.
East Coast Facility Build & Commissioning
Defined production capability for a new facility, coordinated equipment across multiple OEMs, and executed installation and commissioning for an integration-ready packaging operation.
Temporary Production Capacity & Co‑Manufacturing Support
Supported a co‑manufacturer facing near‑term throughput constraints by providing temporary, scalable production capacity to support new business and increased demand via the deployment of Flowtek equipment, experienced technical labor, and on‑site operational leadership to stand up additional capacity on a temporary basis without the customer having to commit to permanent capital investments.
Tank Farms, Fluid Paths & Containment
Delivered reinforced foundations, secondary containment, stainless fluid paths, and routing architectures designed for serviceability, clean transfer, and integration with downstream packaging lines.
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